Copper Coated CO2 Archives - Page 3 of 3

Welding

Dry Drawing Lubricants
Wet Drawing Lubricants
For skin pass
Phosphate Coatings

Dry Drawing Lubricants

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For high and medium speed drawing
For very high speed drawing
For final dies

PANLUBE S37

For high and medium speed drawing

Calcium lubricants

For medium drawing speed (12-16 m/s).
Surface preparation:
1. Mechanical descaling.

PANLUBE S44

For high and medium speed drawing

Calcium lubricants

For high speed (16-20 m/s)

Surface preparation:

mechanical descaling

PANLUBE S59

For high and medium speed drawing

Calcium lubricant medium fat content

Easy to be removed in the following wet drawing operation.

Surface preparation:

mechanical descaling

PANLUBE S104

For high and medium speed drawing

calcium lubricant

High lubrication and high melting point.

Surface preparation:

mechanical descaling

PANLUBE S466

For high and medium speed drawing

calcium-sodium lubricant medium fat content

For high drawing speed, on the first dies followed by sodium (S1285 – S1440), not suitable for further wet drawing operation.

Surface preparation:

orbital belt descaling and pre-coating (Pancover 4780) or pickled and salt coated material

PANLUBE S616

For high and medium speed drawing

calcium-sodium lubricant with low fat content

For high drawing speed, on the first dies followed by sodium (S1285 – S1440), not suitable for further wet drawing operation.

Surface preparation:

orbital belt descaling and pre-coating (Pancover 4780) or pickled and salt coated material.

PANLUBE S622

For high and medium speed drawing

calcium - sodium lubricant medium fat content

For high drawing speed, on the first dies followed by sodium (S1285 – S1440), not suitable for further wet drawing operation.

Surface preparation:

orbital belt descaling and pre-coating (Pancover 4780) or pickled and salt coated material

PANLUBE S1280

For high and medium speed drawing

low borax sodium lubricant with high content of stearic acid

For high drawing speed, on final dies in combination with S466, S55 or S244.

Surface preparation:

mechanical descaling
orbital belt and pre-coating
acid pickling, lime, borax or PANCOVER coating

PANLUBE S1285

For high and medium speed drawing

borax free sodium lubricant with high content of stearic acid

For high drawing speed, on final dies in combination with S466, S55 or S244.

Surface preparation:

mechanical descaling
orbital belt and pre-coating
acid pickling, lime, borax or PANCOVER coating

PANLUBE S1440

For high and medium speed drawing

low borax sodium lubricant, high melting point

For high drawing speed, on final dies in combination with S466, S55 or S244.

Surface preparation:

mechanical descaling
orbital belt and pre-coating
acid pickling, lime, borax or PANCOVER coating

PANLUBE S55

For very high speed drawing

calcium lubricant low fat content

For high speed (up to 20 m/s)

Surface preparation:

mechanical descaling
acid pickling,lime or borax or PANCOVER coating

PANLUBE S103

For very high speed drawing

Calcium lubricant, medium fat content, high melting point

For very high speed, in combination with S55 or S44

Surface preparation:

mechanical descaling
belt descaling and borax or PANCOVER coating

PANLUBE S244

For very high speed drawing

calcium lubricant medium fat content

For very high drawing speed, on the first dies followed by sodium (S1285- S1440), not suitable for the further wet drawing operation.

Surface preparation:

orbital belt descaling and pre-coating (Pancover 4780)

PANLUBE S2000

For final dies

calcium-sodium lubricant medium fat content

For final dies after a calcium lubricant (S44,S55,S59,S103)

Surface preparation:

mechanical descaling
acid pickling+ lime or borax or PANCOVER coating

Wet Drawing Lubricants

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Degreasing action and resistance to acid contamination
For protection and good lubrication

PANLUBE L3019

Degreasing action and resistance to acid contamination

water soluble liquid lubricant: different balance of degreasing and lubrication

Strong stability against the action of lime and calcium lubricants, excellent degreasing action to prepare the surface for the further copper coating process. Developed also to offer an excellent resistance to acid contamination and high die life of skin pass die at very high drawing speed.

Surface preparation:

After first drawing from:

mechanically descaled rod
mechanically descaled and PANCOVER coating
pickled and lime or PANCOVER coating

PANLUBE L3009

Degreasing action and resistance to acid contamination

water soluble liquid lubricants: different balance of degreasing and lubrication

Surface preparation:

After first drawing from:

mechanically descaled rod
mechanically descaled and PANCOVER coating
pickled and lime or PANCOVER coating

PANLUBE L3000

Degreasing action and resistance to acid contamination

water soluble liquid lubricant: different balance of degreasing and lubrication

Surface preparation:

After first drawing from:

mechanically descaled rod
mechanically descaled and PANCOVER coating
pickled and lime or PANCOVER coating

PANLUBE L3110

For protection and good lubrication

protective oil for copper coated wire

It provides anti-rusting properties and good feedability in the welding gun.

For the protection and lubrication of the copper coated welding wire.

For skin pass

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Skin pass

PANLUBE L30SP

Skin pass

Special lubricant for skin pass

Very good neutralization properties and high feedability in the welding machine.

Surface preparation:

copper / bronzed coated

PANLUBE L3048

Skin pass

Special lubricant for skin pass

Special oil to be used for the skin pass of copper coated wire with PCD dies at high speed (up to 30 m/s).

PANLUBE S1103

Skin pass

Special lubricants for skin pass

Very good neutralization properties and high feedability in the welding machine.

Surface preparation:

copper-bronzed coated wire

Phosphate Coatings

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High Coating weight, very adherent crystals
For high speed drawing
For smooth and black finish

PANCOVER F4500A

High Coating weight, very adherent crystals

zinc phosphates accelerated with nitrate/nitrite

For general applications for cold heading and high carbon steel wire: high coating weight, very adherent crystals.

Suitable for oil and dry lubrication.

It can be used either for batch or in-line treatments.

Surface preparation:

acid pickling
shot blasting

PANCOVER F4501P

High Coating weight, very adherent crystals

zinc phosphates accelerated with nitrate/nitrite

For general applications for cold heading and high carbon steel wire: high coating weight, very adherent crystals.

Suitable for oil and dry lubrication.

It can be used either for batch or in-line treatments.

Surface preparation:

acid pickling
shot blasting

PANCOVER F4550A

For high speed drawing

zinc calcium phosphates accelerated with nitrate/nitrite

Product suitable for high speed drawing for high carbon steel wires.

Surface preparation:

acid pickling

PANCOVER F4551P

For high speed drawing

zinc calcium phosphates accelerated with nitrate/nitrite

Product suitable for high speed drawing for high carbon steel wires.

Surface preparation:

acid pickling

PANCOVER F4620UN

For smooth and black finish

zinc phosphates accelerated with nitrate/chlorite

Universal product for application on high and low carbon steel, on acid pickled or shot blaster rod.

Single product easy to use, very stable working conditions.

It produces a smooth and black finish on the drawn wire, it can be used fot batch or in-line operations.

Surface preparation:

acid pickling
shot blasting