Dry Drawing Lubricants

PANLUBE S37

For high and medium speed drawing

Calcium lubricants

 

For medium drawing speed (12-16 m/s).
Surface preparation:
1. Mechanical descaling.

PANLUBE S44

For high and medium speed drawing

Calcium lubricants

For high speed (16-20 m/s)

Surface preparation:

mechanical descaling

PANLUBE S59

For high and medium speed drawing

Calcium lubricant medium fat content

Easy to be removed in the following wet drawing operation.

Surface preparation:

  1. mechanical descaling

PANLUBE S104

For high and medium speed drawing

calcium lubricant

High lubrication and high melting point.

Surface preparation:

  1. mechanical descaling

PANLUBE S466

For high and medium speed drawing

calcium-sodium lubricant medium fat content

 

For high drawing speed, on the first dies followed by sodium (S1285 – S1440), not suitable for further wet drawing operation.

Surface preparation:

orbital belt descaling and pre-coating (Pancover 4780) or pickled and salt coated material

 

PANLUBE S616

For high and medium speed drawing

calcium-sodium lubricant with low fat content

For high drawing speed, on the first dies followed by sodium (S1285 – S1440), not suitable for further wet drawing operation.

Surface preparation:

orbital belt descaling and pre-coating (Pancover 4780) or pickled and salt coated material.

PANLUBE S622

For high and medium speed drawing

calcium - sodium lubricant medium fat content

For high drawing speed, on the first dies followed by sodium (S1285 – S1440), not suitable for further wet drawing operation.

Surface preparation:

orbital belt descaling and pre-coating (Pancover 4780) or pickled and salt coated material

PANLUBE S1280

For high and medium speed drawing

low borax sodium lubricant with high content of stearic acid

For high drawing speed, on final dies in combination with S466, S55 or S244.

Surface preparation:

  1. mechanical descaling
  2. orbital belt and pre-coating
  3. acid pickling, lime, borax or PANCOVER coating

 

PANLUBE S1285

For high and medium speed drawing

borax free sodium lubricant with high content of stearic acid

For high drawing speed, on final dies in combination with S466, S55 or S244.

Surface preparation:

  1. mechanical descaling
  2. orbital belt and pre-coating
  3. acid pickling, lime, borax or PANCOVER coating

 

PANLUBE S1440

For high and medium speed drawing

low borax sodium lubricant, high melting point

For high drawing speed, on final dies in combination with S466, S55 or S244.

Surface preparation:

  1. mechanical descaling
  2. orbital belt and pre-coating
  3. acid pickling, lime, borax or PANCOVER coating

 

PANLUBE S55

For very high speed drawing

calcium lubricant low fat content

For high speed (up to 20 m/s)

Surface preparation:

  1. mechanical descaling
  2. acid pickling,lime or borax or PANCOVER coating

 

PANLUBE S103

For very high speed drawing

Calcium lubricant, medium fat content, high melting point

For very high speed, in combination with S55 or S44

Surface preparation:

  1. mechanical descaling
  2. belt descaling and borax or PANCOVER coating

PANLUBE S244

For very high speed drawing

calcium lubricant medium fat content

For very high drawing speed, on the first dies followed by sodium (S1285- S1440), not suitable for the further wet drawing operation.

Surface preparation:

  1. orbital belt descaling and pre-coating (Pancover 4780)

PANLUBE S2000

For final dies

calcium-sodium lubricant medium fat content

For final dies after a calcium lubricant (S44,S55,S59,S103)

Surface preparation:

  1. mechanical descaling
  2. acid pickling+ lime or borax or PANCOVER coating

 

Wet Drawing Lubricants

PANLUBE L3019

Degreasing action and resistance to acid contamination

water soluble liquid lubricant: different balance of degreasing and lubrication

Strong stability against the action of lime and calcium lubricants, excellent degreasing action to prepare the surface for the further copper coating process. Developed also to offer an excellent resistance to acid contamination and high die life of skin pass die at very high drawing speed.

Surface preparation:

After first drawing from:

  1. mechanically descaled rod
  2. mechanically descaled and PANCOVER coating
  3. pickled and lime or PANCOVER coating

 

PANLUBE L3009

Degreasing action and resistance to acid contamination

water soluble liquid lubricants: different balance of degreasing and lubrication

Strong stability against the action of lime and calcium lubricants, excellent degreasing action to prepare the surface for the further copper coating process. Developed also to offer an excellent resistance to acid contamination and high die life of skin pass die  at very high drawing speed.

Surface preparation:

After first drawing from:

  1. mechanically descaled rod
  2. mechanically descaled and PANCOVER coating
  3. pickled and lime or PANCOVER coating

 

PANLUBE L3000

Degreasing action and resistance to acid contamination

water soluble liquid lubricant: different balance of degreasing and lubrication

Strong stability against the action of lime and calcium lubricants, excellent degreasing action to prepare the surface for the further copper coating process. Developed also to offer an excellent resistance to acid contamination and high die life of skin pass die  at very high drawing speed.

Surface preparation:

After first drawing from:

  1. mechanically descaled rod
  2. mechanically descaled and PANCOVER coating
  3. pickled and lime or PANCOVER coating

 

PANLUBE L3112

For protection and good lubrication

Liquid oil not water soluble

For the protection and lubrication of the copper free welding wire.

It provides anti-rusting properties and good feedability in the welding gun.

 

56For skin pass

PANLUBE G4250

Skin pass

Special water dispersible grease

For the lubrication of the skin pass of copper free wire.

Surface preparation:

  1. acid cleaning and neutralising

PANLUBE L30SP

Skin pass

Special lubricant for skin pass

Very good neutralization properties and high feedability in the welding machine.

Surface preparation:

  1. copper / bronzed coated

PANLUBE S1103

Skin pass

Special lubricants for skin pass

Very good neutralization properties and high feedability in the welding machine.

Surface preparation:

  1. copper-bronzed coated wire

Phosphate coatings

PANCOVER F4500A

High coating weight, very adherent crystals

zinc phosphates accelerated with nitrate/nitrite

For general applications for cold heading and high carbon steel wire: high coating weight, very adherent crystals.

Suitable for oil and dry lubrication.

It can be used either for batch or in-line treatments.

Surface preparation:

  1. acid pickling
  2. shot blasting

PANCOVER F4501P

High coating weight, very adherent crystals

zinc phosphates accelerated with nitrate/nitrite

For general applications for cold heading and high carbon steel wire: high coating weight, very adherent crystals.

Suitable for oil and dry lubrication.

It can be used either for batch or in-line treatments.

Surface preparation:

  1. acid pickling
  2. shot blasting

PANCOVER F4550A

For high speed drawing

zinc calcium phosphates accelerated with nitrate/nitrite

Product suitable for high speed drawing for high carbon steel wires.

Surface preparation:

  1. acid pickling

PANCOVER F4551P

For high speed drawing

zinc calcium phosphates accelerated with nitrate/nitrite

Product suitable for high speed drawing for high carbon steel wires.

Surface preparation:

  1. acid pickling

PANCOVER F4620UN

For smooth and black finish

zinc phosphates accelerated with nitrate/chlorite

Universal product for application on high and low carbon steel, on acid pickled or shot blaster rod.

Single product easy to use, very stable working conditions.

It produces a smooth and black finish on the drawn wire, it can be used fot batch or in-line operations.

Surface preparation:

  1. acid pickling
  2. shot blasting

Surface treatment

PANCOVER 4722

For bath preparation

Water soluble salt compound

Preparation of bath for the production of copper free CO2 welding wire.

Surface preparation:

  1. copper free CO2 welding wire

PANCHEM 5625

For bath preparation

Water soluble powder

Preparation of bath for the production of bronze CO2 welding wire.

Surface preparation:

  1. bronze coated CO2 wire

PANCHEM 5630

For bath preparation

Water soluble powder

Preparation of bath for the production of bronze CO2 welding wire.

Surface preparation:

  1. bronze coated CO2 wire